Do you belong here?
If your answer to these questions is yes, it is obvious that your plant is operating in a reactive maintenance mode.
As a thumb rule, reactive or unplanned maintenance work is at least 50% more expensive and emergency work 300% to 500% more expensive than planned work. The cost of unplanned maintenance includes loss of production, higher labour costs, higher material and shipping costs as well as time lost responding to emergencies while the equipment/machine is not working. With planned maintenance, equipment can be shut down to coincide with production downtime. All the required parts, supplies, tools, support equipments and personnel can be gathered and made available in advance to minimize the time taken for repair. These measures help decrease the total cost of maintenance and also improve quality of work.
We as specialized asset management consultants can help you to streamline your work management practices and move from the reactive to a proactive maintenance culture within a short time frame.
We are also the leading providers of training in maintenance planning and scheduling in India.